Press Brake Machine Manufacturer in India

Rajesh Machines (India) LLP manufactures hydraulic press brake machines built for precision bending of sheet metal at any production scale. From standard hydraulic press brakes to fully automated CNC press brakes, every machine we deliver is engineered at our Rajkot facility and backed by 35+ years of manufacturing expertise.

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What Is a Press Brake Machine?

A press brake machine is an industrial sheet metal bending machine that uses hydraulic, mechanical, or pneumatic force to bend metal sheets and plates into precise angles and profiles. Press brakes are a core machine in any sheet metal fabrication workshop — used to produce brackets, enclosures, panels, structural sections, and custom profiles across the automotive, electrical, aerospace, and construction industries.

At Rajesh Machines, we manufacture press brake machines that bend sheet metal from thin gauge aluminium and stainless steel up to heavy structural mild steel — with bending lengths from 1250 mm to 6000 mm and bending forces from 40 tons to 400 tons.

In simple terms: A press brake uses a punch and die set to apply controlled downward force on a sheet metal blank placed on the lower die — forming an accurate bend angle in a single stroke.

Hydraulic Press Brake (Rear Cylinder)

Types of Press Brake Machines We Manufacture

Rajesh Machines manufactures four types of press brake machines, covering the full range from manual operation to fully automated CNC production:

Hydraulic Press Brakes (Rear Cylinder) – Sheet Metal Bending Machine

Our Hydraulic Press Brake with rear cylinder configuration is the workhorse of the Rajesh press brake range. It delivers reliable hydraulic bending force through rear-mounted cylinders, giving excellent beam parallelism and consistent results across long bending lengths.

Why manufacturers choose this press brake:

  • Robust hydraulic system with rear-mounted cylinders for superior beam parallelism
  • Simple operation — ideal for skilled operators who prefer manual gauge setting
  • Built from IS-2062 grade structural steel, fully stress-relieved for dimensional stability
  • Available from 40 ton to 250 ton bending force, bending lengths up to 4000 mm
  • Low running cost and easy maintenance make it ideal for high-utilisation workshops
  • Compatible with standard European tooling (Promecam-style punch and die sets)

Applications: Sheet metal fabrication workshops, electrical panel boxes, general structural sections, agricultural equipment, hardware manufacturing.

Hydraulic NC Press Brakes

The Hydraulic NC Press Brake adds numerical control to the hydraulic bending process. The NC controller stores bending programs and automatically controls ram depth and back gauge positioning — giving operators repeatable accuracy on every production run without manual resetting.

Why manufacturers choose the NC press brake:

  • NC controller (E21 or DA-41T) stores multiple bending programs for quick changeover
  • Automatic back gauge positioning eliminates manual measurement and reduces error
  • High bending accuracy: ±0.1 mm ram positioning, ±0.1 mm back gauge positioning
  • Faster cycle time versus manual press brakes — significant productivity gain in medium-volume production
  • Compensation crowning system corrects beam deflection on long bending lengths
  • Available in bending forces from 40 tons to 400 tons, lengths up to 6000 mm
  • Strong demand from electrical panel, HVAC duct, and structural fabrication industries

Applications: Electrical cabinet manufacturing, HVAC ductwork, automotive sub-assemblies, industrial enclosures, door and window frame fabrication.

CNC Press Brakes

The CNC Press Brake is the flagship of the Rajesh press brake range. The fully CNC-controlled bending system manages every variable — ram position, back gauge, crowning, bending sequence — with micron-level accuracy. It is the right machine for manufacturers producing complex multi-bend profiles at high volume with tight tolerances.

Why manufacturers choose the CNC press brake:

  • Advanced CNC controller (DA-66T or DA-69T) with 3D graphical bend programming
  • Multi-axis back gauge (up to 6 axes) for complex profile positioning without operator measurement
  • Automatic angle correction based on material springback compensation
  • Hydraulic crowning compensation ensures uniform angle across the full bending length
  • Offline programming capability — programs created at workstation, not at machine
  • Integration-ready for robotic bending cells, material handling, and MES systems
  • Bending forces from 40 tons to 400 tons, bending lengths up to 6000 mm
  • Dramatically reduced setup time — ideal for batch production with frequent changeovers

Applications: Automotive structural components, aerospace brackets, precision sheet metal enclosures, medical equipment housings, defence panel manufacturing, high-volume electrical switchgear.

CNC Press Brakes (HD Series)

The CNC Press Brake HD Series is designed for manufacturers who bend thick structural steel and heavy plate as part of their standard production. The HD series delivers higher tonnage per metre, a reinforced frame, and an extended daylight opening to handle large-radius bending of heavy materials.

Key features of the HD Series:

  • Bending forces from 100 tons to 400 tons for thick plate bending operations
  • Reinforced welded steel frame with extra heavy-duty side plates and crossbeam
  • Extended throat depth and daylight opening for large-profile workpieces
  • Full CNC control with springback compensation and automatic crowning
  • Handles mild steel plate up to 25 mm and stainless steel up to 12 mm
  • Long bending lengths up to 6000 mm for structural and fabrication applications

Applications: Structural steel fabrication, boiler manufacturing, ship building components, construction machinery panels, transformer housing, heavy vehicle body fabrication.

Want to Know What Makes Press Brake Machines Essential?

Why Choose Rajesh Press Brake Machines

35+ Years of Press Brake Manufacturing: Rajesh Machines has manufactured sheet metal bending machines in Rajkot since 1988. Our engineering team understands the precision requirements of press brake production at a level that only decades of hands-on manufacturing can provide.

CNC-Machined Components: Every critical component — side plates, lower beam, upper beam, ram guides — is machined on CNC machining centres. This ensures the tight tolerances and perfect parallelism that determine long-term bending accuracy.

Delem CNC Controllers: We specify Delem controllers on our CNC press brakes — the same systems used by leading European press brake manufacturers. Your operators may already know the interface. Programming is fast, intuitive, and supported globally.

Standard Tooling Compatibility: All Rajesh press brakes accept standard Promecam (Euro) tooling, giving you access to hundreds of punch and die profiles from multiple suppliers. No proprietary tooling lock-in.

Full Range Under One Roof: From hydraulic and NC press brakes to shearing machines, power presses, rolling machines, and hydraulic punching machines — Rajesh Machines provides a complete sheet metal machinery solution from a single trusted source.

Export-Grade Build Quality: Our press brakes are exported to the UAE, Saudi Arabia, the USA, and across Southeast Asia. Every machine meets CE safety standards and ISO quality requirements before leaving our factory.

Responsive After-Sales Support: We maintain a full inventory of spare parts and provide installation, commissioning, operator training, and on-site maintenance support across India. When production stops, you need fast help — we provide it.

Transparent, Competitive Pricing: We provide detailed technical quotations with full specifications and clear pricing. No hidden charges. No surprise costs at delivery.

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People Also Ask

Frequently Asked Questions

A press brake is a sheet metal bending machine used to create accurate bends in metal sheets and plates. It works by pressing the material between a punch and a die, applying controlled force to achieve precise angles and shapes required for fabrication and manufacturing processes.

Press brake machines are available in multiple configurations to suit different production needs, including hydraulic press brakes, NC press brakes, and CNC press brakes. These machines vary in automation level, bending accuracy, and capacity, making them suitable for light fabrication to heavy-duty industrial applications.

Press brake machines offer high bending accuracy, consistent performance, and versatility across various sheet metal thicknesses. They help reduce material wastage, improve productivity, and ensure repeatable results, making them essential equipment in modern sheet metal workshops.

A press brake is a sheet metal bending machine used to bend, form, and shape metal sheets into desired angles and profiles by pressing them between a punch and die.

Common types include Hydraulic Press Brakes (Rear Cylinder), Hydraulic NC Press Brakes, CNC Press Brakes, and CNC Press Brakes (HD Series), each offering different levels of automation and precision.

Press brakes can bend various sheet metals such as mild steel, stainless steel, aluminum, copper, and brass. The maximum thickness depends on machine tonnage and tooling.

Choose based on bending capacity (tonnage), workpiece length, material type, precision requirements, and whether CNC control is needed for repetitive or complex bends.

Hydraulic press brakes provide basic bending via hydraulic force, NC (Numerical Control) adds automatic back gauge positioning, and CNC (Computer Numerical Control) offers multi-axis precision and programmable bending sequences.

Modern press brakes may include emergency stop switches, safety guards, foot switches, and PLC control to ensure operator safety during bending operations.

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